Powder coating prices
The type of items (and their size) can affect the overall cost of powder coating. Typically, the larger the item, the higher the cost. Here are a few cost estimates for items that can be coated:
Car | $1,000-$3,000 |
Set of wheels | $400-$700 |
Beds | $100 and up |
Two-person glider or love seat | $125 and up |
Patio table | $160-$200 |
High-back, spin-based chair | $105 and up |
Beds | $100 and up |
Barstool | $100 and up |
Low rocker | $95 and up |
Armchair | $85 and up |
Side chair | $75 and up |
Bicycle | $75 |
Gates and fencing | $6-$8 per sq. ft. |
Keep in mind that these are just rough cost estimates. By contacting powder coating specialists, you can receive custom price quotes for your items. What impacts pricing?
Powder coating specialists will consider various factors when determining their prices. For example, some pros may determine their prices depending on the type of item and its size. They may charge a flat rate, or they may have a per-square-foot or per-linear-foot price for certain surfaces like railings or gates.
There might be minimum charges and standard labor hourly rates you’ll need to pay as well. The type of coating can impact costs as well. For example, there's thermoplastic coating, which is more flexible than thermoset. But thermoset coating is more resistant to heat and typically more cost-effective. You might also have to pay more if you request custom colors.
Other factors that can determine pricing include labor costs and the amount of prep work needed, whether you require sandblasting or burn-off and the number of coats you need. A standard color could only need one coat, but certain colors may require a second.
What materials can be powder coated?
There are a vast number of surfaces that can be powder coated. Advances in the process have widened the range of surfaces to include not only metal, aluminum and ceramic but also wood surfaces (specifically, medium-density fiberboard or MDF), glass and plastic, according to the Powder Coating Institute (PCI). Here’s a quick overview of common surfaces that can be powder coated:
Appliances & equipment | Automotive | Outdoor & home exterior |
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Playground equipment | Wheels and rims | Aluminum doors |
Metal exercise equipment | Windshield wipers | Aluminum windows |
Stoves | Bumpers | Barbecue grills |
Refrigerators and freezers | Steering wheels | Patio furniture |
Vacuum cleaners | Door handles | Metal gutters |
Dishwashers | Oil/air filters | Downspouts |
Washing machines and dryers | Window trims | Wheelbarrows |
Microwave ovens | Primers | Lawnmowers |
Kitchen appliances | Radiators | Bicycles |
Powder coating process
The first step in the coating process is the prep work. The surface must be clean and free from any debris, rust, oil, dirt and previous coats of paint to ensure adhesion and a quality finish.
The professional will use different techniques, such as sandblasting or media blasting, to clean the piece before the application step. Next is the application process, which is often called electrostatic spray deposition. Using a spray gun, pros typically apply an electrostatic charge to the powder particles, which then stick to the nearest grounded object being sprayed, according to the PCI. Lastly, to keep the powder adhered to the surface, the item must be heated and cured to obtain a strong, durable finish.
Powder coating benefits
Durability is the main benefit of powder coating. It provides a more durable finish than liquid paint, and it’s more resistant to moisture, light, heat and extreme weather. That’s why this type of coating is a great choice to use on outdoor furniture, wheels, rims, equipment and appliances.
Here are a few other benefits:
It can be recycled and generate zero hazardous waste.
Its finish is scratch-resistant and reduces fading, corrosion or abrasions.
It gives a smooth, shiny look to your surfaces.